Perancangan Ergonomic Automix-Liquid Soap dan Kelayakan Investasi Guna Meningkatkan Kapasitas Produksi di PT. SKI

Authors

  • Dian Rahma Aulia Universitas 17 Agustus 1945 Surabaya
  • Handy Febri Satoto Universitas 17 Agustus 1945 Surabaya

DOI:

https://doi.org/10.37859/jst.v12i1.9338
Keywords: Automatic Mixing Device, Ergonomics, Productivity, Rapid Entire Body Assessment, Net Present Value

Abstract

PT. SKI produces GoClink liquid soap but faces challenges in detergent production, especially during mixing, which uses a semi-automatic tool. Mixing and stirring take about 43 minutes for 80 liters per day, done by 2 operators with poor ergonomic posture (REBA score 10). This study designs an automatic mixer (Automix-Liquid Soap) based on anthropometry and ergonomics to boost capacity, speed up production, and reduce operator workload. Methods include field observation, Stopwatch Time Study, REBA evaluation, design based on anthropometric data from 5 workers, and investment feasibility analysis using Net Present Value (NPV). Results show mixing time improved by 71.2%, cutting 184.54 seconds (from 259.14 to 74.60 seconds), and stirring time improved by 71.3%, reducing 1,667.34 seconds (from 2,338.2 to 670.86 seconds). Capacity rose to 180 liters, REBA score improved to 2, and labor efficiency increased by 50%. An investment of Rp10,589,625 is financially viable with a positive NPV of Rp20,372,845.

Downloads

Download data is not yet available.

Author Biographies

Dian Rahma Aulia, Universitas 17 Agustus 1945 Surabaya

Program Studi Teknik Industri

Handy Febri Satoto, Universitas 17 Agustus 1945 Surabaya

Program Studi Teknik Industri

References

Serarawani PN. Pengembangan perancangan alat mixing sabun cair yang sesuai kaidah ergonomi. J Valtech. 2020;3(1):75–83. Available from: https://ejournal.itn.ac.id/index.php/valtech/article/view/2454

Zuber M, Alfansuri A. Rancang bangun alat pengaduk sabun cair bahan baku minyak serai wangi. J Energi Teknol Manufaktur. 2020;3(2):33–38. https://doi.org/10.33795/jetm.v3i02.60

Laksmana IC, Satoto HF. Usulan perbaikan fasilitas kerja pada produksi parutan kelapa berdasarkan hasil evaluasi QEC dan REBA. JIEMS (J Ind Eng Manag Syst). 2023;16(1):137–162. https://doi.org/10.30813/jiems.v16i1.4564

Jakaria RB, Sukmono T. Buku Ajar: Perencanaan dan Perancangan Produk. 1st ed. Sidoarjo: UMSIDA Press; 2021.

Bintang JC, Purnama J. Analisis pengukuran waktu kerja pada alat penuang air proses mixing untuk meningkatkan kapasitas produksi bata tahan api. Pros Senakama. 2022;1(Sep):171–181.

Septian ID, Satoto HF. Perancangan alat pengatur kelembaban otomatis pada mesin hatcher telur bebek dengan metode Quality Function Deployment (QFD). J Eng Sustain Technol. 2024;10(2):1030–1039. https://doi.org/10.31949/jensitec.v10i02.9264

Zain BS, Purnama J. Perancangan alat pencelupan benang untuk meningkatkan kapasitas produksi pada proses pencelupan benang pada UMKM H. Muslikun. J Tek Ind Terintegrasi. 2024;7(2):888–897. https://doi.org/10.31004/jutin.v7i2.27701

Yudi M, Fahrudin WA, Aprina B, Taufik, Wahyu. Perencanaan & Perancangan Produk. 1st ed. Pamulang-Tangerang Selatan: Unpam Press; 2022.

Hutabarat Y. Dasar-Dasar Pengetahuan Ergonomi. Vol. 1. Malang: Media Nusa Creative Publishing; 2017.

Ramadhan A, Satoto HF. Perancangan alat penyaringan ampas tahu dengan pendekatan anthropometri. J Surya Tek. 2024;11(1):363–367. https://doi.org/10.37859/jst.v11i1.7380

Massie NIK, Saerang DPE, Tirayoh VZ. Analisis pengendalian biaya produksi untuk menilai efisiensi dan efektivitas biaya produksi. Going Concern J Ris Akunt. 2018;13(4):355–364. https://doi.org/10.32400/gc.13.03.20272.2018

Nugroho AJ. Tinjauan Produktivitas dari Sudut Pandang Ergonomi. 1st ed. Padang: PACE; 2021.

Siddik NH, Sa’adah N, Hari KK, Ningsih A. Akuntansi Manajemen. 1st ed. Palembang: CV. Rariz Grafika; 2019.

Huda AY, Murnawan H. Rancang bangun mesin amplas guna untuk meningkatkan output produksi alas meja kuliah pada proses penghalusan (studi kasus di UD. Surya Sejati). Untag Surabaya Repos. 2023:1–6.

Downloads

Published

2025-06-26

How to Cite

[1]
D. R. Aulia and H. F. . Satoto, “Perancangan Ergonomic Automix-Liquid Soap dan Kelayakan Investasi Guna Meningkatkan Kapasitas Produksi di PT. SKI ”, JST, vol. 12, no. 1, pp. 21–30, Jun. 2025.

Issue

Section

Research Article

Most read articles by the same author(s)