Relayout Fasilitas Produksi di UD. X Menggunakan Metode FTC dan Simulasi Diskrit untuk Efisiensi Material Handling
DOI:
https://doi.org/10.37859/jst.v12i1.9364
Abstract
Inefficient material handling can lead to increased production time, higher operational costs, and a greater risk of product damage. UD. X is a manufacturing company that produces motorcycle spare parts and is currently experiencing inefficiencies in its facility layout, resulting in suboptimal material flow. This study aims to redesign the facility layout to improve the efficiency of the material handling system. The methods used include the From-To Chart (FTC) for analyzing material movement between workstations, as well as discrete event simulation to evaluate the performance of layout alternatives. Data collected includes inter-departmental distances, frequency of material movement, process time, and total material travel distance. The results show that the proposed layouts successfully reduce material travel distance and handling costs. The best alternative achieved a total travel distance of 1080.05 meters and a material handling cost of Rp27,954.
Downloads
References
Supriyadi, E., & Srikandi, S. A. (2023). Penerapan Perancangan Ulang Tata Letak Fasilitas terhadap Ongkos Material Handling (OMH): Systematic Literature Review.
Sholeha, L. N., et al. (2022). Perancangan Tata Letak Fasilitas Menggunakan Metode Blocplan (Studi Kasus Toko Oleh-Oleh Surabaya Honest). Jurnal Ilmiah Teknik dan Manajemen Industri – Jurnal Taguchi, 2(2), 2022–249. https://doi.org/10.46306/tgc.v2i2
Prasetyo, Y. T., & Fudhla, A. F. (2021). Perbaikan Tata Letak Fasilitas Gudang dengan Pendekatan Dedicated Storage pada Gudang Distribusi Barang Jadi Industri Makanan Ringan. Jurnal Teknik Industri, 7(1), 1. https://doi.org/10.24014/jti.v7i1.11283
Amelia, F., et al. (2024). Perancangan Ulang Tata Letak Fasilitas Melalui Metode Activity Relationship Chart (ARC) dan Activity Relationship Diagram (ARD) (Studi Kasus UKM Tahu Baso Miwiti). Jurnal Teknologi dan Manajemen Industri Terapan (JTMIT), 3(2), 171–180.
Aristriyana, E., & Salim, I. F. (2023). Perancangan Ulang Tata Letak Fasilitas Menggunakan Metode ARC Guna Memaksimalkan Produktivitas Kerja pada UKM SB Jaya di Cisaga. Jurnal Industrial Galuh, 5(1), 29–36. https://doi.org/10.25157/jig.v5i1.3060
Sihombing, E. I. N. T., Manik, Y., & Siboro, B. A. H. (2021). Perancangan Tata Letak Fasilitas pada Rumah Produksi Taman Eden 100. JISI: Jurnal Integrasi Sistem Industri, 8(2), 77–86. https://doi.org/10.24853/jisi.8.2.77-86
Muharni, Y. (2022). Perancangan Tata Letak Fasilitas Gudang Hot Strip Mill Menggunakan Metode Activity Relationship Chart dan Blocplan. Jurnal Teknik Industri, 8(1), 44. https://doi.org/10.24014/jti.v7i2.11526
Immanuel, J., Santoso, A., & Hartono, M. (2023). Analisis Perancangan Tata Letak Fasilitas di Perusahaan XYZ Produksi Kedelai dengan Systematic Layout Planning. JENIUS: Jurnal Terapan Teknik Industri, 4(2), 250–261. https://doi.org/10.37373/jenius.v4i2.555
Blocplan, D., Budianto, A. D., & Cahyana, A. S. (2021). Re-Layout Tata Letak Fasilitas Produksi Imitasi PVC dengan Menggunakan Metode Systematic Layout Planning, 4(2).
Karisma, I., & Fatimah, Y. A. (2022). Literature Review: Teknik Perancangan Tata Letak Fasilitas Gudang pada Perusahaan Manufaktur yang Efisien. Borobudur Engineering Review, 2(1), 12–22. https://doi.org/10.31603/benr.6300
Daya, M. A., Sitania, F. D., & Profita, A. (2019). Perancangan Ulang (Re-layout) Tata Letak Fasilitas Produksi dengan Metode Blocplan (Studi Kasus: UKM Roti Rizki, Bontang). PERFORMA: Media Ilmiah Teknik Industri, 17(2). https://doi.org/10.20961/performa.17.2.29664
Eka, P., Wati, D. K., & Singgih, M. (2019). Perancangan Ulang Tata Letak Fasilitas dengan Memperhatikan Aspek Ergonomi Lingkungan (Re-design of Facilities Layout Using the Aspect of Environmental Ergonomics), 2(2), 33–41.
Pramesti, M., Santoso, H., Subagyo, H., & Aprilia, A. (2020). Perencanaan Ulang Tata Letak Fasilitas Produksi Keripik Nangka dan Usulan Keselamatan Kesehatan Kerja di UMKM Duta Fruit Chips, Kabupaten Malang. Agrisocionomics. [Online]. Tersedia pada: http://ejournal2.undip.ac.id/index.php/agrisocionomics
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Rahma Adipura, Putu Eka Dewi Karunia Wati
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
